Advanced Dairy Technologist

Skills

• Operate and control both manual and automated dairy unit operations including cleaning and effluent management, from milk reception, manufacture and packing of the product
• Manufacture graded milk and creams, fermented products and starter cultures, butter, cheese (by hand and in automated processes), tailored milks, milk and whey powders and ice cream
• Manage the maturation, ripening and texture development in cheese
• Project manage dairy operational changes, product trials and plant commissioning
• Develop new dairy products and processes in a cost effective and compliant manner
• Test and analyse products (chemical, microbial, physical). Interpret results and process data to make adjustments to process parameters in order to achieve the desired dairy product
• Demonstrate understanding of microbiological concepts to the manufacture of dairy products
• Apply CI techniques to solve operational problems, to deliver improvement to products, optimise ways of working, improve efficiency and reduce waste
• Take and analyse product samples to support laboratory investigations regarding product quality, standards and legal compliance. Interpret and report data, propose route of action
• Comply with legislation, regulations and organisational requirements for health and safety, food safety and hygiene and develop Critical Control Point plans for Hazard Analysis, Threat Assessment and Vulnerability Assessment (HACCP, TACCP and VACCP)
• Undertake environmental audit and provide recommendations

Knowledge

• The primary production stages of milk and what affects the composition of raw milk and final dairy products
• Fundamental principles of milk chemistry and milk microbiology and the changes, interactions and manipulation during processing that impact on product properties, quality and safety
• Test methods and applications, product quality testing, sensory evaluation, in-line and off-line.
• Dairy process environment, hygiene, design and control
• Microbiology related to dairy products. The principles and practices of sampling, testing and microbiological laboratory investigations and problem solving including the classification of micro-organisms in dairy production
• Principles of dairy process design, engineering and level of automation and its impact on plant performance
• The range of Dairy unit operations, such as filtration, pasteurisation, UHT, fermented products, evaporation, spray drying, cooling, CIP/COP (Cleaning in/out of place) and their impacts on the product quality, functionality and product shelf life
• Good Manufacturing Practice and Good Laboratory Practices as applied within a dairy organisation for manufacture of all common dairy products
• Key steps in new product development of dairy products and manufacturing processes
• Legislation and guidelines applicable to manufacture of dairy products covering risk, health and food safety, health and safety, enabling development of Level 3 Critical Control Point plans for Hazard Analysis, Threat Assessment and Vulnerability Assessment (HACCP, TACCP and VACCP)
• Lean and agile supply chains in the dairy industry, factors influencing resilience, flexibility, consistency, financial implications and culture. Use of CI (Continuous Improvement) methods
• The principles of process control and automation, including the use of statistical process control across a range of applications. Existing and evolving automation within the dairy industry
• The sustainability, environmental and legislative considerations of the dairy supply chain including management of waste streams and effluent treatment
• The dairy industry and its relationship to world markets, including trading of dairy commodities

Behaviours

• Passion and ownership of work. Demonstrates a passion for the dairy industry, takes responsibility, is proactive, demonstrates initiative, plans work, works autonomously within own sphere of responsibility and promotes a culture of safe working practices
• Proactively engages in the delivery of quality standards and continuous improvement
• Pride in work: integrity, setting standards, aims for excellence and good time management
• Self-development, acts in alignment with the business vision and values, applies Company/industry perspective, seeks learning, drives the development of self, acts as an ambassador both internally and externally
• Work effectively in a team, respects and drives good relationships with others, works collaboratively, contributes ideas, challenges appropriately and adapts style
• Problem solving and innovating - works proactively to identify and ensure root causes of problems are solved, showing a tenacious approach and a curiosity to foster new ways of thinking and working
• Responsiveness to change, flexibility to changing working environment and demands

Entry Requirements

Typically grade C or above in GCSE English language and maths, as well as an A Level or equivalent qualifications or dairy industry experience

Duration

Typically 36 months

Professional Qualifications/Recognition

This is a Level 5 apprenticeship.

Foundation Degree in Dairy Technology

On successful completion apprentices will be eligible for the membership of the Society of Dairy Technologists

Originally published on Gov.uk, this information has been re-used under the terms of the Open Government Licence.